The Journey of Raw Jute: From Harvest to Jute Mill

July 11, 2024 | Jute industry, Jute mill | Written by: Gold Asia Jute Mills Limited

In Bangladesh, jute is the second-most important cash crop after cotton. It’s not because of it’s production or cultivation, but rather because of its various use cases as well. Have you seen all the solid, cool-looking jute bags and comfortable jute carpets you see in stores? The origin lies in a plant known as jute. Jute has been used since ancient times in Bangladesh. It appealed to people living in rural areas because of it’s strength, low cost, longevity, and adaptability. Jute is now present in a wide range of industries, where natural fibers are rapidly becoming better replacements.

Growing Jute

Where is Jute Grown?

Jute is grown mostly in Southeast Asian countries like Bangladesh, India, and some parts of China and Thailand. These countries have the perfect weather conditions for growing jute because jute plants need a heavy, rainy climate to grow well.

The Jute Plant and Its Parts

The jute plant is tall and has a woody stem. The long fibers found inside the jute stem are it’s core part. These fibers are later used to make all sorts of jute-based products.

How Jute is Planted and Cared For

Jute seeds are planted in rows during the monsoon season. Plant nurturing is ensured after making sure they get enough water and proper nutrients. A jute plant’s growth is pretty fast, and it can reach up to 10 feet tall within 3–4 months. The optimal temperature is between 24° C and 37° C

Harvesting Jute

When is Jute Ready to be Harvested?

Jute is collected between 120 and 150 days after seeding, when the flowers have fallen off. It takes around 3 days for the leaves to shed. The leaves start to turn yellow, which means the jute fibers are mature and ready to be used. Early harvesting gives quality jute fiber.

How Farmers Harvest Jute

Harvesting jute takes a lot of toll on farmers as it is a heavy-duty task and consumes a lot of time and effort. Farmers chop the jute plants near the ground using sharp sickle blades. After cutting, they bind the plants and let them dry in direct sunlight for 2–3 days.

Retting and Stripping Process:

Retting is the technique of removing fibre from the stems of plants. There are mainly 4 types of retting: mechanical (hammering), chemical, steam retting, and water retting. The oldest method is water retting, which farmers have used for centuries. The retting process depends on the humidity and the cost of the operation. The retting process starts off by harvesting a small stalk and binding it together. After that, they are submerged in water so that it’s easy to extract the fibers from the stem. This process takes around 15 days or more, depending on the jute quality. The manual, labor-intensive process of extracting fiber by hand requires a lot of effort.

Transportion of Jute

How Raw Jute is Transported from Farms to Mills

After the jute stalk is well-retted, the fibers are squeezed until they’re waterless and then dried off in the sun. After that, they are bundled tightly and ready to be transported to jute mills. For transportation, various vehicles are used, like cattle carts, boats, trucks, pickups, etc.

Processing in the Jute Mill

What happens when Jute arrives at the mill?

When the jute fibers arrive at the mill, several steps are taken to turn them into usable products. Workers start off by separating the jute fibers based on their quality.

Steps in Jute Processing

steps in jute processing

  • Sorting and Grading: The workers first filter out the jute fibers and grade them according to their quality.
  • Softening: Machines soften the jute fibers to make them workable.
  • Carding: The jute fibers are combed to remove impurities and align them in a straight line.
  • Spinning: The carded fibers are twisted into fine jute yarn, which makes it a long thread.
  • Weaving: The yarn is then converted into jute fabric using large weaving machines, otherwise known as “looms”.
  • Finishing: Treatment and finishing are next steps in getting the woven cloth suitable for usage.

Products Made from Jute

A lot of different things are made from jute. Jute bags, rugs, curtains, ropes, and even clothes are all common things that are made from it. Geotextiles, which help keep the dirt from washing away, are also made from jute.

Jute’s Environmental Advantages

Jute products are of great importance because they are solid, strong, durable, flexible, biodegradable, and, overall, eco-friendly. It’s a potential alternative to plastic. It is also renewable, which means that we can continue to grow and use it without facing a shortage.

By substituting jute for synthetic materials such as plastic, we can contribute to pollution reduction and energy preservation. Jute is also good for our planet because it absorbs carbon dioxide and releases oxygen.

Challenges in the Jute Industry

Transportation Challenge

Transporting the jute fibers to the jute mills without a loss is a challenging task. Rural roads in Bangladesh are prone to flooding and mudslides due to the country’s heavy rainfall. As a result, it is difficult to carry the fibers on bullock carts from farm to mill or even with pickup vans.

Issues Faced by Jute farmers and Mill Workers 

As great as jute is, it does come with a few shortcomings. Bad weather, pests, and diseases are challenges that farmers face on occasion, and they can damage jute crops. Bangladeshi-based jute mills still haven’t answered the call for dealing with issues like low wages and dangerous working conditions. 

Technological Aspects

Technology is helping to address some of these problems. For instance, jute processing is now simpler and quicker thanks to improved machinery, and scientists are working to create more resilient jute kinds.

Future of Jute Jute Industry 

Innovation

Jute has a rich cultural heritage and has been in use for centuries, with a growing demand. The agriculture sector is evolving and always coming up with new innovative ideas.  Scientists are now exploring new uses for jute in eco-friendly packaging and in the automobile sector.

Demand for Jute Products is Rising

Jute product demand is rising as individuals realize the need for environmental protection. This bodes well for the jute sector and its workers.

Conclusion

Moving raw jute from harvest to a jute mill is a fascinating and labor-intensive process. Farmers and mill employees put forth a lot of time and effort to ensure quality jute fiber extraction. Thankfully, modern advancements, machines, and technology are accelerating the process of helping farmers solve unforeseen problems. 

With the contribution of the government and research institutions, it is possible to indirectly help the people who make a livelihood off of jute. And overall, we can all contribute to the environment by buying their products and lending our support to the Bangladeshi  jute industry.

Frequently Asked Questions (FAQs)

Q: How is jute harvested?

Answer: The process of harvesting jute involves cutting the plants low to the ground, allowing them to dry, and then soaking them in water to loosen the fibers.

Q: What products are made from jute?

Answer: Bags, carpets, drapes, ropes, geotextiles, and apparel are just a few of the many uses for jute.

Q: Why is jute eco-friendly?

Answer: As an eco-friendly, renewable, and biodegradable substitute for plastic and other man-made materials, jute is an excellent choice.

Q: What is the process of removing jute from its stock called?

Answer: The process is called Retting. Retting is the process of rotting plant stems in water to remove sticky material and separate fibers.

How Do Modern Machineries Improve Jute Processing Efficiency? 

July 7, 2024 | Jute industry | Written by: Gold Asia Jute Mills Limited

Among the productive cash crops grown in South Asian countries like Bangladesh and India, jute is one of them. Farmers grow jute with a lot of interest in the value it brings to them, especially in farming, productivity, and from an economic standpoint. Various handicrafts and wearable products can be made out of jute, like bags, ropes, and clothes.

Processing jute to make these products used to take a significant amount of time and effort. That’s why making the process faster and easier is super important. When jute processing is efficient, it means we can get more products in less time and with less work.

Historical Context of Jute Processing

Bangladesh has a long and prosperous history with the jute industry. Initially, jute was processed manually. This means that every step in the processing stage was completed by hand, without the assistance of new or advanced machinery. This was a lengthy process, as farmers had to soak out the jute in water, remove the outer layer later, dry it up, and start braiding it.

The machines that were used back then were pretty basic and not very fast. That is why production was slow, manual labour activity was intense, and ensuring proper quality jute yarn was very difficult.

Key Modern Machineries in Jute Processing

As the jute industry evolved over time, so did the machines, which reduced the time and effort required for jute processing. Let’s look at some of the modern machines that are being used today in modern jute processing.

1. Carding Machines:

Functions: Carding machines are used to untangle the raw jute fibers and remove any dirt and impurities.
Benefits: Improve fiber alignment, enhance quality and strength, speed up the carding process, and ensure the quality of the final product.

2. Spinning Machines

Functions: Spin the carded jute fibers and convert them to jute yarns by twisting them together.
Benefits: Modern spinning machines ensure consistent yarn thickness and strength, resulting in higher-quality products made from jute.

3. Looms:

Functions: These machines weave the yarn into fabric.
Benefits: Consistent and high-quality fabric boosts production and reduces waste.

4. Weaving Machines:

Functions: Fabrics are created by weaving jute threads on weaving machines.
Benefits: These machines have control over the weaving process, ensuring high-quality jute fabrics with consistent patterns and textures.

5. Finishing Machines

Functions: Apply various operations to jute fabrics, such as dyeing, bleaching, and coating.
Benefits: These treatments give a lavish, decorative appearance and enhance the appearance and durability of the final jute product.

6. Automatic Baling Presses:

Functions: These compact the hydraulically pressed bale of raw jute into packages for easy shipping.
Benefits: It makes it easy for handling, saves storage by compression, and makes it easier for shipment and transportation.

Advantages of Modern Machinery in Jute Processing

Modern machinery makes jute processing so much easier. These machines can do heavy tasks in minutes, whereas it used to take people hours to do them by hand.

  • Automation: Bangladeshi jute mills have moved toward automation. Machines can work at a defined rate once properly configured. This means it requires less manual labor.
  • Consistency: Machines make sure that each piece of jute yarn is the same, which is really important for making good products.
  • Speed: Machines can work relentlessly; that’s why they are faster than humans.
  • Improved Quality: Machines are used to regulate every stage of the process flawlessly, ensuring more superior jute products.
  • Reduced Labor Costs: Automation eliminates the necessity for labor by hand, which means lower operational expenses. The funds saved can be reinvested in additional technological improvements.
  • Enhanced Safety: Modern machines are made with the safest features, which avoid any unexpected hazards for workers working in the jute industry in Bangladesh.
  • Sustainability: Sustainability is assured through reducing waste and energy consumption during the processing phase of jute.
  • Eco-friendliness: Environmentally conscious consumers are encouraged to buy jute products as the modern processing system is environment friendly.

How Do Technological Advancements Contribute to Efficiency?

Technological advancements have made jute processing even better and more convenient.
Computer-Aided Design (CAD): This helps in designing jute products more precisely and accurately.
Sensors and IoT: These are used to monitor the machine’s activity and make sure it is working effectively.
Quality Assurance: Technology guarantees that the jute yarn continues to be of good grade.
Processing Speed: Machines are faster than humans; hence, more jute based products can be produced in a shorter span.

Challenges and Future Prospects

Even after possessing all these fancy autopilot machines, there are still some challenges. For example, the machines can be expensive to buy and maintain. Also, workers need to learn how to use these new machines. So let’s look at some of the prospective challenges:

List of challenges:

  1. The workers are not skilled enough to operate the machine’s functions.
  2. The acquisition and maintenance costs of these machines can be very high.
  3. Continuous R&D (research and development) is crucial for further advancements in jute processing machinery in the current jute industry scenario of BD.

Solutions:

  1. Government, tech institutes, and research-based companies can partner up, invest in training, arrange workshops for workers, and look for ways to reduce costs.
  2. Government subsidies, loans, and grants can help SMEs, while investing in these technologies helps control maintenance and operational costs.
  3. Innovations such as AI and IoT can lead to smarter, more efficient processing techniques.

Future Prospects: As technologies continue to evolve and get more AI-dependent, adapting to these evolutions and keeping up with these trends could make jute processing even more efficient in the future.

Final Words

Modern machinery has surely had a positive impact on jute processing, significantly improving efficiency, quality, and sustainability. From decorticators to finishing automated machinery, breakthroughs in technology have changed the business, making it more competitive and capable of pleasing worldwide market demands. As long as technological developments continue, the future of jute processing remains optimistic, with limitless opportunities for innovation and expansion.

Frequently Asked Questions (FAQs)

01. What is the current prospect of the jute industry in Bangladesh?

Answer: The jute industry in Bangladesh generates 3% of total export revenue and makes up 1% of the nation’s GDP. The IMARC Group projects that the jute bag market will grow at a compound annual growth rate of 10.4% to reach $3.84 billion by 2027.

2. What are the technical applications of jute fibre?

Answer: Jute fibers are used to make hemodecors, clothes, textile products, bags, sacks, and other packaging materials.

3. Why is jute called golden fiber?

Answer: Simply because of it’s shiny golden brown colour.

4. Is jute production sustainable?

Answer: Jute is a sustainable, eco-friendly crop. It is a biodegradable, renewable resource that reduces carbon footprints. It is considered sustainable as it requires no fertilizers or pesticides.

Choosing the Right Jute Yarn: A Comprehensive Guide for Bangladeshi Industries

July 4, 2024 | Jute industry | Written by: Gold Asia Jute Mills Limited

Jute yarn, also known as “Golden Fibre,” is a multipurpose and eco-friendly material as it is biodegradable and renewable and is widely used in our Bangladeshi industries. Applications for it include textiles, packaging, handicrafts, home décor, and transportation as well. This comprehensive guide will help jute enthusiasts in Bangladesh identify the best jute yarn for their specific needs, ensuring quality and efficiency in their projects.

Understanding Jute Fiber

Jute is a natural, strong, shiny threshold fiber derived from flowery plants. It is primarily grown in South Asian countries like Bangladesh, Bhutan, and India. Known for its strength and durability, jute fiber can be spun into coarse threads and yarns and used in numerous applications throughout the industry.

Types of Jute Yarn

    • Single Yarn: Made from a single strand of jute fibers, it is suitable for lightweight and delicate products.
    • Twisted Yarn: It is made of two or more strands twisted together, which provides extra strength and durability.
    • Cord Yarn: Multiple twisted yarns are further twisted to create a strong cord, used in heavy-duty applications.
    • Natural Jute Yarn: Derived from Ludlow jute, it provides natural, unaltered yarn in its root form. Ideal for those who prefer the aesthetic form of jute.
    • Braided Jute Cord: Here, the jute fibers are braided together. These joined elements provide a unique version and look decorative.
    • Jute Twine Cone: Jute twine is coiled into cones of different sizes for convenient preservation and is used in various cases.
    • Fine Jute Yarn: Perfect for weaving, as it is delicate in nature, it’s ideal for detailed and delicate jute projects.

Applications of Jute Yarn in Bangladeshi Industries

The usage of jute yarns in Bangladesh can be seen in many ways. It is a prime source of international revenue for the country. Here are some notable applicationsToo much water usage makes the jute yarn weak and agile while reducing it’s sustainability.

of jute yarn in the BD industry:.

  • Textile Industry
    • In the textile sector, jute yarn is essential for making carpets, rugs, and sacks or other clothing materials.
    • Its cultural value, natural look, and durability make it a popular choice for a variety of textile products.
  • Packaging Industry
  • Handicrafts and Decoration
    • People who have an artistic value and love for local brands prefer using jute yarn to craft beautiful home decor items and handicrafts.
    • Popular items include wall hangings, baskets, and mats, all these are loved and cherished by people with great tastes.
  • Agricultural Sector
    • Jute yarn is without a doubt the best option for Bangladeshi-owned jute mills for creating twine and ropes to bind and ensure safe harvesting.
    • Because of its environmental-friendly characteristics, it’s a great option for sustainable farming methods.

Factors to Consider When Choosing Jute Yarn

What You’ll Use It For

Think about what you want to make, such as soft things like clothes that need single yarn. Additionally, you can make strong things like bags that need twisted or cord yarn.

Quality

Jute yarn comes in different qualities, some of which are strong and good for nice things. However, others vary from weaker materials to cheaper ones.

Thickness

Thicker yarn is stronger and good for tough jobs. Thinner yarn is good for soft or small things.

Color and Grades

Jute yarn comes in different colors and grades as well. You could pick a color that looks good for what you’re making. Usually, higher grades are better for high quality items as they are stronger.

Sustainability

Sustainability itself is an important factor in choosing the jute yarn. It must be enduring and long lasting.

Texture

The texture should be smooth yet firm so that it is durable and convenient for handling.

Advantages of using Jute Yarn

Here are some notable advantages for using Jute yarn as per Bangladeshi industry Perspective:

  • Environment friendly: Jute is environment friendly as it enhances soil quality and reduces carbon footprint. Unlike synthetic fibers, it’s more biodegradable and an eco-renewable resource.
  • Local brand promotion: Since jute has a rich cultural history in our country, love for jute expresses love for local branding and local item promotion. Buying jute products contributes to the economy and social welfare of a country as a whole.
  • Cost Effectiveness: Jute yarn is relatively cheaper compared to other natural elements and types of fibers. It is surely more cost-effective, offering various industrial applications and usages.
  • Durability and Strength: Jute yarn is well known for its high tension, toughness, and durability, making it suitable for heavy-duty tasks such as packaging, binding, and withholding heavyweight elements.
  • Versatility: Jute yarn can be used in a number of operations, which include textile manufacturing, packaging, handicrafts, and agriculture, showing its multipurpose features.

Challenges in Choosing Jute Yarn

Although jute yarn comes with a lot of benefits, there are some notable challenges that one must be aware of before choosing it:

Quality Variations: Jute yarn quality varies based on where the fibers come from and how they’re made, making consistent quality a challenge.

Moisture Sensitivity: Moisture is a critical concern for jute yarn. If it gets wet, it can become weaker, and it’s durability gets reduced. So, it’s really important to keep it dry and handle it gently to store it with proper strength.

Limited Color Options: Compared to synthetic fibers, jute yarn mostly comes in natural colors like brown and green. Synthetic fibers usually consist of different shades of bright colors, jute doesn’t have much variety in its colour variation. The colour is usually all the same. If you prefer colour over quality, then it might not be the optimal choice.

Assessed the Sustainability: Assessing the sustainability of jute yarn can be quite challenging. Factors like too much water usage, processing methods, and recycling policies can affect the sustainability of jute yarn.

Tips for Choosing Jute Yarn

  1. The first tip would be to have clarity of thought and intention on the purpose for which the jute yarn is to be used.
  2. Check the quality certifications as per Bangladeshi jute industry standards so that the jute yarn meets the standard requirements.
  3. Choose a renowned and reputed supplier known for providing consistent quality jute yarn. Research and reviews can help you find reliable jute suppliers.
  4. To determine proper suitability and quality, request samples and do sample testing according to your preferred application of using jute yarn.
  5. If the environment is a key factor, then check the eco-friendliness of the jute yarn.
  6. Pay attention to details of jute yarn quality and characteristics according to your project requirements. This could include yarn’s thickness.

Conclusion

Picking the right jute yarn is important for making different products in Bangladesh. Think about why you need it, how good it is, how thick it is, and if the supplier is trustworthy. These things help make your projects better. Jute yarn is versatile and eco-friendly, which means it’s good for the environment and can save money. Using jute yarn can make your work easier and more efficient.

Frequently Asked Questions (FAQs)

Can jute yarn be recycled?

A: Yes, jute yarn can be recycled and repurposed, reducing carbon footprint waste and contributing to a circular economy.

How does water usage affect the sustainability of jute yarn?

A: Too much water usage makes the jute yarn weak and agile while reducing it’s sustainability.

What can yarn be used for?

A: Yarn can be used for weaving, making ropes, knitting, crocheting, and producing fabrics and other quality jute products.

What is the History of the Jute Industry in Bangladesh?

June 10, 2024 | Jute industry, Jute mill | Written by: goldasiablog

Jute has been woven into textiles since the 3rd century BC and has been a staple fabric in the Indian subcontinent, particularly in Bangladesh, West Bengal, and Assam. The first jute mill, established by British entrepreneur George Acland in 1855 at Rishra, West Bengal, marked the beginning of industrial jute production. Named The Acland Mill, this initiative was inspired by Acland’s observations of jute use in India.

The industry faced a severe decline in the 1970s with the rise of synthetic fibers. Initially, jute’s coarse texture meant it could only be woven by hand. However, the advent of machinery, facilitated by the use of whale oil, revolutionized jute production and helped the industry regain its footing in the textile sector.

In recent years, the increasing emphasis on sustainability has renewed interest in jute due to its eco-friendly and cost-effective qualities. This shift has revitalized jute’s role in the garment and textile industries, positioning it as a key export crop for Bangladesh once again.

The Historical Significance of Jute in Bangladesh

Jute, often called the golden fiber of Bangladesh, is one of the world’s most ancient and affordable fibers. Historically, it has been used to make rope, twine, fabric, and macramé hangers. During the Mughal era, specifically under Emperor Akbar (1542-1605), poorer rural populations in India wore garments made from coarse jute.

Challenges and Renewed Interest of the Jute Industry in Bangladesh

In 2002, the Bangladeshi government closed Adamjee Jute Mills, the country’s largest jute mill. Despite the shutdown, other jute mills struggled with profitability, increasing worries about the government. By 2006, the government owned 78 percent of the country’s jute mills, including 29 outright. To encourage the business, the government mandated in 2010 that wholesale makers and sellers use jute bags for packaging rice, sugar, wheat, and fertilizers, a requirement that was expanded to include animal feed in 2018.

In that same year, the Bangladesh Jute Mills Corporation (BJMC) suggested establishing a 100 billion taka Jute Sector Development Fund to provide low-interest loans and promote industry expansion. The jute sector exports over $1 billion in jute goods each year. To maintain sufficient supply for the home market, the government restricted raw jute exports in January 2018, but lifted the restriction in June 2019 in response to theBangladesh Jute Association‘s demands.

Between 2010 and 2019, the government invested around 7.5 billion takas in the BJMC. Despite these efforts, the firm has failed to make a profit, with yearly deficits continuing since 1980, except the 2010-11 fiscal year. The BJMC was described as a “bottomless pit” by The Daily Star in 2019 owing to its ongoing financial troubles.

However, the private sector in Bangladesh is exhibitingincreased interest in jute and jute products, owing to the rising demand for biodegradable and sustainable natural materials. Khiyoo Fashion House, for example, creates jute clothes and shoes. In contrast, Bangladeshi jute manufacturers have expressed worry over India’s application of anti-dumping taxes on jute products in 2017 and the increase of these levies in 2019. India is an important market for their products.

Jute’s Introduction to Global Trade

Jute first became a part of global commerce in the mid-18th century, a time when flax and hemp dominated the spinning industries in Europe and America. According to the National Encyclopedia of Bangladesh, the first jute mill was established in 1855 at Rishra on the river Hooghly, north of Kolkata, by George Auckland and his Bengali partner, Shyamsunder Sen.

The Rise and Decline of the Jute Industry

Under British rule, and for a quarter-century after 1947 in East Pakistan (now Bangladesh), the jute industry was Bengal’s largest. However, after Bangladesh gained independence, the industry’s contribution to the GDP and employment significantly declined.

Despite various efforts, most jute mills, apart from Adamjee, have consistently incurred losses. According toProthom Alo, in the past decade, government jute mills made a profit of 17 crore BDT, but the state treasury faced a substantial loss of 10,000 crore BDT due to these mills’ expenses.

Efforts to Revitalize the Jute Sector

In response to the industry’s decline, several initiatives have been launched to revive the sector. The Jute Diversification Promotion Centre (JDPC) was established in 2002, although its activities only began in earnest in 2013, aiming to diversify jute products.

Global demand for diversified jute products (DJP) is on the rise, with Bangladesh’s innovative jute-based products attracting international attention. Despite this, the country lacks the necessary infrastructure to fully capitalize on this market.

Innovations and Potential of Jute Products

Bangladeshi scientist Dr. Mubarak Ahmad Khan has suggested that converting Bangladesh’s total jute production into Sonali bags could reduce global polythene usage by one-third, offering a sustainable alternative to plastic pollution and potentially restoring the golden fiber’s former glory. Some of the innovative jute products include:

  1. Personal protective equipment
  2. Masks
  3. Sanitary napkins
  4. Jute polybags
  5. Shopping and garbage bags
  6. Thermal bags
  7. Rice sacks
  8. Grocery and packaging bags

Dr. Khan believes that jute has the potential to transform Bangladesh’s economy, provided that the country effectively brands its sustainable jute products to attract global interest.

Challenges Facing the Jute Industry

The jute sector faces several challenges that need to be addressed to reach its full potential: outdated technology, a lack of skilled manpower, insufficient fiscal support, and inadequate research-based product diversification. These issues hinder the production of quality jute yarn, which is crucial for meeting market demands and maintaining competitive advantage

Proper research and development are essential, requiring sophisticated jute research institute labs and equipment, as well as university departments dedicated to jute education.

Conclusion

High-tech jute goods have significant global demand, but most Bangladeshi jute mills use 50-year-old machinery and lack essential facilities for dyeing and lamination. Without addressing these issues, the potential of jute will remain untapped.

Goldesia Jute Mills Limited, a leading jute yarn manufacturer in South Asia, showcases the potential for innovation within the sector. Despite their advancements, broader industry support is needed. With the right focus and government support, jute could transform Bangladesh’s economy and promote global sustainability. Without it, this natural blessing may be squandered.

Frequently Asked Questions (FAQs)

What is the problem faced by the jute industry?

Outdated machinery reduces the productivity and competitiveness of Indian jute mills, while rising labor, energy, and raw material costs drive up production expenses.

What is the economic importance of jute in Bangladesh?

Jute is a key sector in Bangladesh, contributing4.9%of export earnings and employing 243,000 workers in 26 state-owned mills, with women making up 18% of the workforce.

Which district in Bangladesh produces the most jute?

Most jute is grown in Kurigram. This year, Rangpur region produced125,000 tonnes, while nationwide cultivation covered 764,000 hectares, yielding an estimated 1,830,000 tonnes.

Why is jute called golden fabric?

Known as the golden fiber for its color, jute is a profitable cash crop. It’s the second most important natural fiber after cotton, with rising demand in India and globally.

Best Jute Products in Bangladesh

June 10, 2024 | Jute industry, Jute mill | Written by: goldasiablog

Bangladeshi entrepreneurs are now creating an impressive 282 different jute products, many of which are exported worldwide. This growth is driven by the rising popularity of jute products and the government’s focus on innovating and expanding their uses.

To support jute cultivation, the government ensures a steady supply of seeds and provides additional resources to farmers. As a result, jute production has significantly increased, supplying jute mills continuously and boosting export earnings. Farmers are also receiving fair prices for their jute, further encouraging production.

The Golden Fiber: Jute’s Impact on Bangladesh

In Bangladesh, jute is grown on around ten million acres of the five million acres of cultivable land. Known as “The Golden Fiber,” jute is a crucial crop for farmers in the country. Approximately 3 million farmers rely on jute cultivation for their livelihoods.

Every year, around 5-6 million bales of raw jute are produced. Additionally, about 1 million people work in the jute trade and industry. Currently, jute and its products contribute to roughly 10% of the country’s total foreign earnings and make up about 4% of the GDP. This highlights jute’s golden history in Bangladesh, where it has been an essential part of the economy and culture for decades.

Exploring the Best Jute Products in Bangladesh

  • Jute Bags:

The versatility of jute extends to a myriad of bag designs catering to daily needs. From market shopping to travel and promotional purposes, jute bags are in high demand globally. Fashionable designs cater specifically to women, offering a range from handbags to beach bags, tote bags, sling bags, and sacks.

  • Home Decor Items:

Jute products play a pivotal role in enhancing aesthetics within homes. From wall decorations to embroidered paintings, framed products, tapestries, mirrors, toys, lamps, wall hangings, plant hangers, mats, and various storage solutions, jute lends its rustic charm to create a warm and inviting ambiance.

  • Jute for Crafts:

In the realm of crafts, jute finds its place in an array of creations. It serves as covers for notebooks and sketchbooks, pen holders, greeting cards, picture frames, document folders, gift containers, tissue boxes, coasters, hammocks, lampshades, jewelry, stationery, dolls, and toys, adding a touch of eco-friendly sophistication to handmade goods.

  • Jute Textile:

Jute’s utility extends to textile applications, including hessian cloth, geotextiles, yarn, carpet cloth, hydrocarbon-free cloth, and canvas, offering sustainable alternatives for various industrial and domestic purposes.

  • Jute Products:

Beyond bags and crafts, jute lends itself to apparel and furnishings. Fashion enthusiasts can enjoy jute jackets, footwear, and fashion accessories, while home decorators can opt for jute mats, ropes, cushion covers, fabrics, blinds, rugs, and carpets, seamlessly blending sustainability with style.

Other Jute Products Include:

  1. Burlap and Hessian Cloth:These fabrics, made from jute yarns, serve packaging purposes due to their coarse and sturdy nature. They come in various qualities tailored for different packaging needs and are often used for covering materials or crafting.
  2. Sacking Bags:These bags, crafted from heavy and loosely woven jute fabrics, are commonly employed for storing various commodities.
  3. Handbags and Shopping Bags:Jute bags have become a fashionable domestic accessory, with options ranging from trendy handbags to practical shopping and office bags.
  4. Jute Yarns:The initial step in creating jute fabric involves converting jute fibers into yarns. These yarns are also sold independently for manufacturing various items, including carpets.
  5. Ropes (Yarns):Jute ropes serve as eco-friendly alternatives to synthetic options like nylon, finding applications in various industries.
  6. Decorative Fabrics:Utilizing jute yarns and fabrics, artisans craft home decor items such as cushion covers, curtains, and bed sheets, enhancing interior aesthetics.
  7. Canvas Fabric:Jute canvas, tightly woven, finds use in heavy material packaging due to its durability and strength.
  8. Floor Covering:Jute products, including rugs and carpets, provide natural and stylish floor covering solutions.
  9. Handmade Mats:Traditional hand-woven jute mats are prevalent in the rural areas of eastern India, showcasing the craftsmanship of local artisans.

Versatility of Jute Products

Jute has numerous applications beyond its traditional use. Its byproducts are utilized in cosmetics, medicine, paints, and various other products.

  • Notable Features:

Jute stands out for its eco-friendliness, being entirely biodegradable and recyclable. It demands minimal pesticides and fertilizers, making it a sustainable choice. Renowned for its lustrous golden sheen, it’s aptly dubbed “The Golden Fibre.”

Being the most economical vegetable fiber obtained from the plant’s stem, it’s second only to cotton in global importance and usage. With its robust tensile strength, limited extensibility, and excellent breathability, jute is highly favored for agricultural bulk packaging.

Its versatility extends to theproduction of industrial yarn, fabric, nets, and sacks, catering to diverse sectors like packaging, textiles, construction, and agriculture.

  • Unique Qualities:

Despite its advantageous properties, jute exhibits some unique characteristics. Blending it with other fibers alters its breaking tenacity and extensibility. The primary source of top-quality jute lies in the Bengal Delta Plain of the Ganges Delta, mainly in Bangladesh.

Its insulation, antistatic, and moderate moisture-regaining abilities make it a preferred choice. Moreover, jute causes no skin irritations and boasts acoustic insulating properties.

Its compatibility with various dye classes and capacity for blending with other fibers position it favorably in the ever-growing demand for natural comfort fibers.

  • Innovations in Processing:

Manufacturers are gearing up to meet the rising demand for jute by modernizing processing techniques, particularly with Rieter’s Elitex system.

This advancement aims to reduce the cost of wet processing treatments, particularly for jute/cotton blends.

Jute’s compatibility with wool is enhanced by treating it with substances like caustic soda or liquid ammonia, which also improve its flame resistance.

  • Drawbacks and Remedies:

Despite its many benefits, jute faces challenges like poor drapability, crease resistance, brittleness, and susceptibility to microbial attack in humid conditions.

However, innovations such as enzyme treatment mitigate some of these issues. Enzyme-treated jute also exhibits an improved affinity for natural dyes, facilitating vibrant coloring.

Reactive dyeing further enhances the value of jute products by ensuring bright and durable colors.

Frequently Asked Questions (FAQs)

How many jute industries are there in Bangladesh?

Bangladesh is the world’s second-largest jute producer, producing roughly 1.6 million tonnes yearly as of 2019 (FAO). The country has between 220 and 245 private jute mills, while 25 public mills are being privatized through lease arrangements.

In which season jute is cultivated?

Jute cultivation is normally done during the rainy season, with planting taking place between March and May, depending on rainfall and soil type. Harvesting normally takes place between June and September, depending on whether the crop was planted early or late.

What is the difference between white jute and tossa jute?

Tossa jute fibres are stronger, softer, and silkier than white jute, the other form of jute.

Overview of Jute Industry in Bangladesh

May 9, 2024 | Jute industry | Written by: Gold Asia Jute Mills Limited

Dubbed as the “golden fiber,” jute stands tall as one of the most environmentally friendly and sustainable crops globally. Derived from the jute plant, this natural fiber has garnered significant attention amidst the growing demand for eco-conscious products.

Bangladesh, with its rich history in jute production, has embraced this industry with fervor, supported by proactive governmental measures and enticing incentives that beckon both local and international investors.

Diving into the Industry

Bangladesh proudly ranks as the world’s second-largest producer of jute, boasting an impressive annual output of 1.6 million tons as of 2019 (according to FAO data). The landscape comprises around 220 to 245 privately owned jute mills, with an additional 25 public mills slated for private-sector leasing.

Furthermore, a flourishing community of 700 diversified jute producers significantly contributes to the industry’s vitality, providing gainful employment to between 50,000 to 100,000 individuals across the nation.

Demand and Global Reach

Within Bangladesh itself, the appetite for raw jute remains robust, with an average annual consumption of 1.16 million tons, as reported by the Bangladesh Jute Spinners Association (BJSA). However, the nation’s influence transcends borders, with Bangladesh reigning as the premier exporter of jute and jute-based products worldwide.

Its export prowess is exemplified by an annual trade volume hovering around USD 1 billion, a testament to the industry’s resilience and global relevance.

Market Insights and Contributions

Looking ahead, the jute bag market is poised for substantial growth, with projections indicating a market size of $3.84 billion by 2027, boasting a robust Compound Annual Growth Rate (CAGR) of 10.4% (as per IMARC Group data). Within Bangladesh, the jute sector plays a pivotal role, contributing 1% to the nation’s GDP and accounting for 3% of its total export earnings.

Global Impact and Product Diversity

Bangladesh’s influence extends far beyond its borders, with exports of jute products spanning over 100 countries worldwide. Major importers include prominent nations such as Australia, China, India, and the United States, among others. The country’s portfolio boasts a diverse array of 285 jute-based products, ranging from traditional sacks and ropes to innovative ventures like jute stick charcoal and jute-tin.

A Sustainable Imperative

As the world grapples with the ramifications of plastic pollution, jute emerges as a beacon of sustainability. Its cultivation requires less water and chemicals compared to conventional fibers like cotton, offering a carbon-neutral footprint and efficient energy utilization throughout production. Despite these advantages, recent data signals a decline in export earnings, attributed in part to factors such as anti-dumping duties, geopolitical tensions, and internal challenges within the industry.

Pathways to Progress

To navigate these hurdles and unlock the full potential of the jute sector, concerted efforts are imperative. Initiatives such as international jute fairs and local exhibitions serve to showcase Bangladesh’s prowess in jute production. Moreover, favorable tax incentives and strategic support mechanisms are essential to foster entrepreneurial growth and market expansion. Embracing jute diversification and reinforcing quality standards are pivotal steps towards revitalizing the industry’s fortunes.

Cultivation and Environmental Impact

An annual crop with a growth cycle of approximately 120 days, jute flourishes in humid climates, boasting impressive yields of around 2 tonnes of dry fiber per hectare. Its eco-friendly credentials shine through its biodegradability and carbon-neutral footprint, with each hectare of jute plants absorbing 15 tonnes of carbon dioxide and releasing 11 tonnes of oxygen. Jute’s cultivation enriches soil fertility and presents a viable alternative to deforestation, offering a compelling case for sustainable agriculture.

Versatility in Application

From the Industrial Revolution to modern-day innovations, jute’s versatility remains unmatched. Primarily utilized in sacking for agricultural goods, jute finds its way into an array of products, from textiles to packaging and beyond. Its long, soft fibers lend themselves to various manufacturing processes, from weaving curtains and carpets to blending with other materials for enhanced durability and functionality. Using the right jute yarn is crucial in these applications to ensure quality and performance, whether in traditional uses or modern innovations.

Global Presence and Trade Dynamics

South Asia, particularly India and Bangladesh, serves as the epicenter of global jute production, accounting for a staggering 95% of the world’s output. Despite production fluctuations influenced by weather patterns and market dynamics, jute maintains a pivotal role in international trade, with Bangladesh emerging as a key exporter of both raw fiber and manufactured goods.

Market Trends and Future Prospects

As consumer preferences veer towards natural fiber blends, the demand for jute is poised for exponential growth. Beyond traditional applications, jute’s foray into higher-value textiles and composites signals a promising trajectory for the industry. Projects spearheaded by the Common Fund for Commodities (CFC) aim to enhance jute’s marketability and empower producers, paving the way for innovative solutions and sustainable development.

Driving Innovation and Entrepreneurship

Initiatives such as the Jute Reinforced Polyolefins for Industrial Applications and Entrepreneurship Development in Diversified Jute Products underscore the industry’s commitment to innovation and inclusive growth. By harnessing advanced technologies and fostering entrepreneurship, these projects aim to unleash Jute’s untapped potential and position it as a frontrunner in the global marketplace.

Conclusion: Looking Towards a Greener Future

In pursuit of a lofty $100 billion export target by 2030, as envisioned by the BGMEA, Bangladesh must leverage its cultural heritage and jute legacy through multifaceted strategies. This includes widespread awareness campaigns, targeted investments, and policy interventions aimed at bolstering jute’s prominence in the global marketplace. With a steadfast commitment to innovation and sustainability, Bangladesh stands poised to reclaim its status as a global leader in jute production and trade.

As we navigate the complexities of a rapidly evolving world, jute stands as a beacon of hope, offering a blueprint for sustainable development and economic prosperity. Through collaborative efforts and visionary leadership, the golden fiber paves the way towards a greener, more resilient future for generations to come.

Frequently Asked Questions (FAQs)

What is the current situation of the jute industry in Bangladesh?

Bangladesh hosts approximately 220-245 privately owned jute mills, with 25 state-owned mills undergoing the transition to private ownership through leasing. Moreover, the country boasts around 700 varied jute producers, collectively providing employment for an estimated 50,000 to 100,000 individuals.

What is the present position of the jute industry?

The jute sector holds significant significance within India’s economy, notably thriving in the eastern region, especially in West Bengal. Recognized as the ‘golden fiber,’ jute aligns with safety standards for packaging due to its natural, renewable, biodegradable, and environmentally friendly properties.

Why does jute grow so well in Bangladesh?

Jute thrives in warm, humid environments with ample rainfall and benefits from alluvial soil enriched by annual floods, conditions typically found in the Sunderbans region. Therefore, jute cultivation flourishes in this area.

Top 10 Jute Mills in Bangladesh

April 29, 2024 | Jute industry, Jute mill | Written by: Gold Asia Jute Mills Limited

Jute, known as the “golden fibre” of Bangladesh and the jute industry goes beyond being just a sector. It plays an essential role in the nation’s economic health, accounting for 1% of GDP and a significant 3% of all export earnings.

Its many applications, ranging from eco-friendly packaging to durable textiles, have drawn international attention, cementing Bangladesh’s position as a major participant in the jute industry.

What’s the status of the jute industry as of now, in Bangladesh?

A report by the IMARC Group predicts a significant increase in the jute bag market. They expect the market to reach a value of $3.84 billion by 2027, growing at a steady pace of 10.4% each year.

Within Bangladesh, the jute sector is not just a sector; it’s an essential contributor to the nation’s GDP, accounting for 1%, and a pillar of its export earnings, representing 3% of the total.

Where are the operations happening?

Bangladesh is a world leader in jute production and processing, with hundreds of private mills (220-245) scattered throughout the country. Certain areas, like Faridpur and Tangail, are especially important for growing high-quality jute in large quantities.

With the facts being discussed, let’s scroll on down to see the top Jute Mills in Bangladesh.

Top 10 Jute Mills in Bangladesh

Gold Asia Jute Mills Ltd.

Gold Asia Jute Mills Ltd., is considered a visionary in the jute industry landscape of South Asia. With a focus on vertical integration, we strive to meet the evolving demands of our global clientele while contributing to our nation’s economic growth.

The foundation of Gold Asia rests on core values that prioritize customer satisfaction, quality assurance, and maintaining competitive prices. The jute product of Gold Asia ranges from simple jute bags to versatile sacks and hessian bags, catering to various agricultural and industrial packaging needs. We take pride in our commitment to sourcing the finest quality jute from around the world, ensuring consistency and excellence in our yarn production.

Sharif Jute Mills Ltd.

Sharif Jute Mills Ltd., is a trusting name in the jute industry in Bangladesh. It’s a part of Noor Group, over the yers they have become the leading manufacturer and exporter of premium jute yarn, twine, and an array of diversified jute products. Thus, dedicated to ensuring satisfaction and delivering jute products promptly to the doorsteps of the customer, since client servicing is one of the main mottos.

The company began in 1998, kicking off the commercial production in 2000, their mill boasts an impressive annual capacity of 12,000 metric tons of jute yarn and twine, along with 2.5 million pieces of standard jute bags for various applications like sugar, flour, rice, and hessian and sacking bags.

Product Types:

  1. Jute Yarn & Twine
  2. Jute Cloth/Fabric
  3. Jute Bag
  4. Jute Ball
  5. Jute Rope
  6. Color Rope
  7. Shopping Bag
  8. Jute Ribbon
  9. Jute Silver
  10. Handicraft Products
  11. Hand Made Jute Products

Akij Jute Mills Ltd.

Akij Jute Mills Ltd. is a subsidiary of the Akij Group, and hence has a rich heritage spanning more than 50 years. Akij has grown from humble origins as a relatively small jute trader to become a trusted and admired industrial family in Bangladesh, with 24 main companies engaged in a variety of activities and product lines.

With an annual production capacity of 60,000 metric tonnes of jute yarn and 5 million pieces of standard bags, including twill, sugar, flour, rice, and vegetable oil-treated sacking bags, their mill is well-equipped to satisfy our clients’ changing demands.

Janata Jute Mills Ltd.

Janata Jute Mills Ltd., is considered to be one of the largest jute products manufacturers based in Bangladesh. They have been in operations since 1965. Their annual exports of jute yarn exceed 100,000 metric tons, alongside the production of approximately 40,000 metric tons of woven and other jute products.

Moreover, over the past 23 years, Janata Jute Mills Ltd. have been honored with the National Export Award a remarkable 20 times, among other national and international accolades. Checkout their extensive range of jute products; they manufacture all the essential items you can think of.

Nawab Abdul Malek Jute Mills (BD) Ltd.

Nawab Abdul Malek Jute Mills (BD) Ltd. has a rich history, with over 50 years of experience in the jute industry.

Founded by Nawab Abdul Malek, the mill has seen many achievements over the years. A new chapter began when the Hossain family acquired the mill and transformed it into a thriving private company.

Nawab Abdul Malek Jute Mills (BD) Ltd.

The history begins on October 25, 1906, with its incorporation. Initially, Nawab Abdul Malek Jute Mills (BD) Ltd. was located at Bhatpara, 24 Parganas (North), on the banks of the Hooghly River in West Bengal. The mill was managed by Jardine Henderson Limited, a UK-based firm.

The company’s turnover for the fiscal year ended March 31, 2023 was roughly Rs. 305 crore, showing its strong market presence. Notably, the firm specialises in decorative fabrics and jute yarn designed for high-end export markets.

Furthermore, The Reliance Jute Mills Company Limited expands into other areas, such as the manufacture of food-grade jute products. These new products are differentiated by the absence of any hydrocarbon component, which ensures maximum safety and quality. In addition, the firm is developing Soil Saver solutions, which will help to grow its portfolio and promote sustainable agriculture methods.

Types of Products:

  1. Jute Yarn
  2. Sacking Bags
  3. Hessian Cloth
  4. Hanbags & Shopping Bags
  5. Decorative Fabrics
  6. Canvas Fabrics
  7. Geo-Jute
  8. Food-Grade Bags & Fabrics
  9. Jute Soil Saver
  10. Homemade Mats
  11. Ropes
  12. Floor Covering

Shamsher Jute Mills Ltd.

As a part of the esteemed Jahan Group of Companies, Shamsher Jute Mills Ltd. is committed to delivering excellence and innovation in every aspect of our operations. Shamsher Jute Mills Ltd.is known for manufacturing and exporting world-class and  renowned premium-quality jute yarn and twine.

From carpet weaving for high-end Wilton and AXMinster carpets to wall coverings, jute weaving, and fabrics for shopping bags and caps, our offerings span a wide spectrum of applications

Additionally, their jute products find utility in handicrafts, canvas, decorative fabrics, laminated cloth, heavy yarn for cables, braiding for handmade leisure shoes, and safety fuses for explosives, among many other uses.

Teamex Jute Mills Ltd.

Specializing in spinning jute yarn for carpet looms, Teamex Jute Mills Ltd. has an effective teamwork that adds value at every stage of their busines operations, from manufacturing to distribution.

Since the establishment in 2008, the company focused on manufacturing carpet backing weft yarn, specifically designed for use in high speed carpet looms. Over the years, their products have gained widespread acceptance in global markets. In fact, carpet manufacturers from 25 countries have chosen to use teamex’s yarn, making them the valued patrons. Moreover, their jute yarn ranges from 6 lbs to 32 lbs, making it suitable for use in a variety of carpet looms.

Conclusion

The jute industry has historical and cultural significance in Bangladesh, dating back to the time of the East India Company on the Indian subcontinent.

The jute sector, once a cornerstone of the national economy and a significant export commodity, has been in decline since the 1970s.

Despite this shift, numerous notable enterprises continue to retain Bangladesh’s jute tradition, exhibiting tenacity and ingenuity in the face of adversity.